Industrial Plasma Cutting Machines

An industrial plasma cutting machine severs conductive metal with a constricted plasma arc. On mild steel, stainless and aluminum plate it runs far faster than a saw, and it costs less per part than a laser once plate gets heavy. KNUTH carries CNC plasma cutting machines in several sizes, from a compact shop machine to a gantry for large format plate. Plasma sources come from Kjellberg and Hypertherm. Depending on the model you can add an oxy-fuel flame head for heavy plate, a pipe cutting attac...

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An industrial plasma cutting machine severs conductive metal with a constricted plasma arc. On mild steel, stainless and aluminum plate it runs far faster than a saw, and it costs less per part than a...

read more
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FAQ's

An industrial plasma cutting machine severs current-carrying metal with a constricted plasma arc that melts the plate and blows the molten metal out of the kerf. Shops use it to cut plate, pipe and profiles in structural steel work, tank and vessel fabrication, truck and trailer building, and in-house maintenance.

Plasma runs faster on light and medium plate and handles mild steel, stainless and aluminum. Oxy-fuel burns fuel gas with oxygen, moves slower and only works on unalloyed steel, but it holds up on heavy plate. Several plasma cutting machines accept an added oxy-fuel flame head and cover both processes on one gantry.

Any metal that carries current: mild steel, stainless, aluminum, copper and brass. On aluminum and stainless the gas and the nozzle set the edge quality. Non-conductive material such as plastic, wood or glass cannot be plasma cut.

It comes down to plate thickness, alloy, the largest sheet size and your volume. Occasional cutting is covered by a compact machine, while large format plate and steady production call for a bigger gantry. Send us your parts and our specialists will recommend size, plasma source rating and options.

We quote per configuration because the spread is wide. Price follows the working area of table and gantry, the plasma source rating, an added oxy-fuel flame head, pipe and bevel attachments, and the fume extraction package. Consumables, gas and power add to running cost. Ask for a quote on your requirement.

The CNC control follows the contour and manages standoff, ignition and cut parameters. Programming happens in nesting software that imports drawings, lays parts out on the plate and sets the cut order. Which control and software belong to a given machine we confirm for the specific model.

Yes. A pipe cutting attachment lets the machine cut pipe and profiles, for example saddle cuts in structural steel. A swivel cutting head produces bevels in one pass and takes out the separate weld prep step. Both options depend on the machine.

Every machine is inspected against European testing standards and the results are documented before shipment. We provide the test records and the machine documentation on request. Ask us which documents come with the configuration you are considering.

Machine support runs through our Americas service organization with its own technicians. Startup and operator training are quoted as a separate service item. Replacement parts carry a supply guarantee of ten years, and consumables such as nozzles and electrodes come through the accessories range.

A used plasma cutting machine looks cheaper up front, but the risks add up: unknown wear on gantry and guideways, an obsolete control, missing documentation and no manufacturer support for the installed plasma source. KNUTH ships new machines only, with documentation, warranty and parts supply.

Industrial Plasma Cutting Machines for Metal Fabrication

An industrial plasma cutting machine severs any current-carrying metal with a constricted, extremely hot plasma arc. The arc melts the plate and the gas stream clears molten metal out of the kerf. Shops pick it over a bandsaw for speed and over laser cutting once plate gets heavy. Buyers also search for a plasma cutter or a plasma cutting table. Both point at one thing, a CNC gantry above a cutting table. Every plasma cutting machine in the KNUTH lineup is CNC controlled, and the models are grouped under CNC plasma cutting machines.

Plasma Versus Oxy-Fuel: Which Process to Run

Fabricators usually put a plasma cutting machine up against an oxy-fuel cutting machine. Plate thickness and alloy settle it:

An added oxy-fuel flame head makes one gantry a dual-process cell, with the torch picked job by job. Thickness ranges per model sit in the product cards above.

Materials and Typical Shop Applications

Any metal that carries current is on the list: mild steel, stainless, aluminum, copper, brass. Gas selection and nozzle choice drive edge quality on stainless and aluminum. They earn their keep in structural steel shops, tank and vessel work, truck and trailer building, maintenance, and job shops cutting to print. Downstream forming belongs to sheet metal processing.

Main Assemblies of a Plasma Cutting Machine

Several assemblies work as one unit:

Nozzle, electrode and shield cap are the consumables. Cut quality tracks their condition closely, so swap them during routine upkeep.

CNC Control, Programming and Nesting Software

The CNC control follows the programmed contour and manages standoff, ignition and cut parameters. Nesting software does the front end work: it imports drawings, lays parts out across the plate, then fixes lead-ins and cut order. Tight nests hold scrap down, which is where the money sits on expensive alloys.

Pipe, Profiles and Bevel Cutting

A pipe cutting attachment adds pipe and profiles to flat plate work, for saddle cuts in structural steel. Swivel the cutting head and bevels come off in a single pass, which drops the separate weld prep step. Bending and end forming equipment sits under tubes and profile processing.

What Drives the Price of a Plasma Cutting Machine

Pricing follows the configuration, so we quote each build. Cost drivers: working area of table and gantry, plasma source rating, an added oxy-fuel flame head, pipe and bevel attachments, fume extraction. Operating cost comes out of consumables, gas and power. Send us your alloys, plate thickness and sheet sizes and you get a quote for the right build.

KNUTH as a Supplier of Plasma Cutting Machines

KNUTH is an established supplier of machine tools and ships plasma cutting machines with Kjellberg and Hypertherm sources. Machine, control, tooling and service come through one channel, sizing advice included. Every machine is inspected against European testing standards with documented results, and we provide that documentation on request. Stock for the Americas moves through our warehouse near Chicago in Lincolnshire, which shortens delivery in the United States.

Service, Consumables and Replacement Parts

Our Americas service organization handles support with its own technicians. Startup and operator training are quoted as a separate service item. Replacement parts carry a supply guarantee of ten years. Order nozzles, electrodes and shield caps under plasma cutting consumables, add-on equipment under machine accessories. To size a machine around your parts, use the contact page.

Further Machine Categories at a Glance

Here is an overview of our machine range. Select a category to learn more about individual machines and their technical data.

Lathe Machines

Milling Machines

Grinding Machines

Drilling Machines

Industrial Sawing Machines

EDM Machinery

Fiber Laser Cutting Machines

Industrial Plasma Cutting Machines

Machinery Presses

Sheet Metal Processing Machines

Tubes and Profile Processing

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