SHEET METAL PRESS BRAKE

SAP 046 NC

Machine Frame

• The machine bed and key components – including the movable tool holder – are made of welded sheet steel structures that ensure stability and rigidity.
• The design features symmetrical weight distribution and reinforced ribs in the spindle housing. Finite element analysis ensures optimum rigidity and stability.
• The machine frame is annealed to prevent warping and eliminate internal stresses. Machining is carried out in a single clamping on a five-sided CNC centre, which ensures high accuracy and long-term precision.

Work Area

• A large reach, long stroke and narrow table provide ample space for complex bending sequences.

Servo system

• The ECO-10ES CNC system uses industrial-grade chips with EMC and temperature adaptation certificates.
• Advanced bending algorithms and a simple programming function enable quick recording of bending parameters for efficient machining.
• The upper beam drive is equipped with a heavy-duty ball screw and large-dimensioned bearings. These are reliably protected by seals.

Back Gauge

• The rear material stop is driven by AC servo motor and moves precisely and quickly to the desired position.
• During bending, the rear stop automatically avoids collisions with the workpiece.
• The height of the stop fingers can be adjusted using a central handwheel.

Bending Tools

• The upper tool has a precision quick-clamping function that allows for easy tool changes.
• A die with two parallel channels allows for easy shape changes and offers high hardness and wear resistance.
• The bending tools used have undergone heat treatment to ensure a long service life.

Safety and Productivity

• Safety system monitors safety at the tool in a practical manner without restricting functionality
• The safety concept does not comply with CE directives
• A robust protective cover on the rear of the machine safely covers the working area

Design concept

• The servo press brake features a smaller footprint, higher bending accuracy, and a more user-friendly bending process. Complex small parts can be bent with ease.
• The machine's overall energy consumption is very low. Compared to comparable hydraulic press brakes, energy savings of over 60% are achieved.

Advantages

• Adaptive main drive: The main motor automatically adjusts the power to the load, minimizing energy consumption. Power consumption in standby mode is extremely low.
• High speed: Production cycle of over 40 cycles per minute
• High precision: Repeatability/positioning accuracy up to 0.01 mm
• Programmable bending: Bending angles and dimensions are fully programmable and multi-stage bending sequences are supported.
• Program and tool recall: Bending programs and tool presets can be saved and recalled.
• High-speed rounding/folding: Dedicated rounding/folding function with up to 72 cycles per minute
• Universal tooling: Wide tool compatibility reduces tooling investment and tool change costs

Why should you choose this servo press brake?

• Compact design: The small footprint and ergonomic layout allow the operator to work comfortably while seated. This makes it ideal for workshops with limited space.
• The SAP is equipped with ball screws and offers high-performance bending at a fraction of the cost of larger systems.
• The SAP is fully electric, eliminating the need for hydraulic oil and significantly reducing maintenance costs and environmental impact.
• Specialized applications: It is perfect for hardware manufacturers, as it provides a solution for fast and efficient sample creation without additional tools.
• The tool is suitable for bending mounting rails or retaining plates with complex shapes.

Applications

• Electrical industry: small rails, brackets, and covers for electrical components
• Tool and machine manufacturing: brackets and 3D mounting elements
• Small to medium-sized enclosures (electronic/industrial enclosures)
• Enclosures for small appliances
• Kitchen appliances and catering equipment
• Lighting fixtures and accessories
• And much more...

Standard Equipment

• set standard tooling
• set clamping
• CNC system
• DSP safety curtain (multi points)