X.mill 450 - Compact machining centre for high-performance 3-axis machining
X.mill 450 - Compact machining centre for high-performance 3-axis machining

C-FRAME VERTICAL CNC CENTER

X.mill 450

SKU : 181366

The X.mill 450 is a reliable, compact Machining Center with extensive equipment for lean and cost-effective production. This model is very popular among customers who are looking for a quick and compact solution for small workshops, while enjoying the advantages of a powerful CNC.

  • Compact design
  • High-quality components and extensive equipment
  • Siemens 828D control
  • Robust 12-station tool changer
Quick delivery
Working area
Table dimensions 700 mm x 260 mm
Table load capacity 200 kg
Spindle nose-to-table surface distance 80 mm - 500 mm
Spindle center - column 330 mm
Number of T-slots 3 positions
Travels
Travel X-axis 450 mm
Travel Y-axis 260 mm
Travel Z-axis 420 mm
Headstock
Spindle speed 10000 1/min
Spindle mount SK 40 ISO 7388-1 (DIN 69871)
Torque, constant 24 Nm
Feed
Rapid feed 12000 mm/min
Work feed 10000 mm/min
Tooling
Number of tool stations 12 positions
Tool Ø 90 (150) mm
Tool length (max.) 250 mm
Tool weight max. 8 kg
Tool-change time tool/tool 8 sec
Accuracies
Repeatability 0,006 mm
Positioning accuracy 0,008 mm
Drive capacity
Main drive, continuous load 3,7/5,5 kW
Total power consumption 10 kVA
Measures and weights
Overall dimensions (length x width x height) 2,11 m x 1,78 m x 2,25 m
Weight 1800 kg

The proven X.mill series for streamlined and cost-effective machining

Machine Design

  • Solid cast-iron machine body integrates many years of experience and state-of-the-art technology
  • All axes run on premium, totally enclosed linear guideways and precision preloaded ball screws for high accuracy and low friction
  • The wide machine table features 3 T-slots and 200 kg load capacity
  • The work area is easily accessible through wide opening doors

Spindle

  • The spindle is supported by multiple bearings to ensure excellent absorption and dissipation of forces during machining
  • An ST 40 spindle mount provides maximum rigidity and allows a wide selection of tools
  • Includes a high-quality belt-driven spindle unit with speeds up to 10,000 rpm

Tool Changer

  • A 12-station tool changer provides for increased productivity, flexibility and safety during machining
  • The horizontal design does not require additional grippers, is very robust, and can handle very heavy tools

Control

  • The Siemens 828D control with Siemens drives is the optimum solution for demanding milling jobs

Equipment

  • An electronic hand-wheel simplifies machine set-up
  • Electronics are protected within a fully enclosed control cabinet, and a powerful heat exchanger manages the temperature
  • Work space is totally enclosed and can be equipped with an exhaust system
  • Spray guns for coolant and compressed air are available for cleaning workpieces and workspaces
  • An automatic central lubrication system reliably supplies all lubrication points and simplifies maintenance

Siemens 828D control SKU:

The 828D uses the SINUMERIK Operate user interface, which is known for its intuitive operation. Advanced Surface & Top Surface: Intelligent motion control algorithms that ensure perfect surfaces at maximum speed during 3D milling (e.g. in mould making). Animated elements: During input, the control system displays small animations that explain exactly what a particular parameter does – this prevents operating errors.

Storage media: CF card, USB and Ethernet (no vulnerable hard drive) 

Compatibility: Supports ISO dialect (programmes from third-party systems can often be transferred directly)

Fast set-up times: Thanks to the graphical cycles, a machine with 828D can be set up extremely quickly for a new workpiece.

Siemens 828D control
Siemens 828D control SKU:

The 828D uses the SINUMERIK Operate user interface, which is known for its intuitive operation. Advanced Surface & Top Surface: Intelligent motion control algorithms that ensure perfect surfaces at maximum speed during 3D milling (e.g. in mould making). Animated elements: During input, the control system displays small animations that explain exactly what a particular parameter does – this prevents operating errors.

Storage media: CF card, USB and Ethernet (no vulnerable hard drive) 

Compatibility: Supports ISO dialect (programmes from third-party systems can often be transferred directly)

Fast set-up times: Thanks to the graphical cycles, a machine with 828D can be set up extremely quickly for a new workpiece.

Carousel-type 12-station tool changer
Carousel-type 12-station tool changer SKU:

Efficiency and precision in a compact design This carousel-type tool changing system is specially designed for machining centres that require high flexibility and short cycle times. The circular arrangement of the tools directly on the stand minimises space requirements and optimises changing dynamics.

Enclosed work area (without top cover)
Enclosed work area (without top cover) SKU:
Automatic central lubrication
Automatic central lubrication SKU:
  • Extends the service life of components and minimises wear
  • Lubrication interval ensures precise dosing
Coolant System
Coolant System SKU:
Manual coolant spray gun
Manual coolant spray gun SKU:
Air gun
Air gun SKU:
Heat exchanger for electric control cabinet
Heat exchanger for electric control cabinet SKU:

Removes heat from inside the control cabinet without exposing sensitive electronics to the often dirty or humid ambient air. A heat exchanger ensures targeted air circulation in the cabinet.

 
Electronic hand-wheel
Electronic hand-wheel SKU:

Consisting of several operating elements:

  • Rotary wheel for triggering electrical pulses
  • Axis selector switch (X, Y, Z or additional axes)
  • Step size switch 0.001, 0.01 or 0.1 mm per step
  • Emergency stop and enable button
Work lamp
Work lamp SKU:

LED work light to illuminate the entire interior over a large area. Colour temperature: neutral white for sharp contrast

3-color signal lamp
3-color signal lamp SKU:

Colour coding (according to IEC 60204-1)

Red

Fault / Emergency stop Immediate action required. Machine is at a standstill (usually due to a fault). 

Yellow

Warning / Intervention required Machine is still running but requires attention soon (e.g. part finished, material almost empty). 

Green

Normal operation / Everything is running smoothly. Automatic mode is active.

Operating tools
Operating tools SKU:
Operator instructions
Operator instructions SKU:
Ø125 mm 4th axis (complete)
  • Worm gear rotary table with pneumatic brake
  • Right side motor
  • Table Diameter: Ø 125 mm
  • Diameter of Table Central Hole: Ø 35H7
  • Table T-slot Width: 12H7
  • Min. Increment: 0.001 deg
  • Indexing Precision: 40 sec.
  • Repeatability: 6 sec.
  • Max. Workpiece Load - vertical position: 50 kg
  • Max. Workpiece Load - vertical position with tailstock: 100 kg
  • Max. Workpiece Load - horizontal position: 100 kg
  • Overall size (Width×Depth×Height): 392×258×241 mm
  • Net weight (without servo motors): 34 kg
Ø125 mm 4th axis (complete) SKU: 254286
Ø125 mm 4th axis (complete)
  • Worm gear rotary table with pneumatic brake
  • Right side motor
  • Table Diameter: Ø 125 mm
  • Diameter of Table Central Hole: Ø 35H7
  • Table T-slot Width: 12H7
  • Min. Increment: 0.001 deg
  • Indexing Precision: 40 sec.
  • Repeatability: 6 sec.
  • Max. Workpiece Load - vertical position: 50 kg
  • Max. Workpiece Load - vertical position with tailstock: 100 kg
  • Max. Workpiece Load - horizontal position: 100 kg
  • Overall size (Width×Depth×Height): 392×258×241 mm
  • Net weight (without servo motors): 34 kg
Manual tailstock for 4th axis SKU: 254288
Manual tailstock for 4th axis
  • Quill travel: 40 mm
  • Quill taper: MT2
  • Tailstock dimensions: 272×100×153 mm
Spindle oil cooler SKU: 254265
Spindle oil cooler
Chip flush-out system SKU: 254266
Chip flush-out system

The system uses the existing cooling lubricant (KSS) to generate a targeted flow and flush the chips to the chip conveyor. This ensures process reliability and reduces the need for manual cleaning (saving time).

Oil skimmer SKU: 254267
Oil skimmer

Removes disruptive foreign oil layers from the surface of the coolant.

This prevents the following problems:

  • Oxygen depletion: The coolant "tipps over". Bacteria multiply explosively, leading to unpleasant odours (rotten eggs).
  • Skin irritation: The bacterial load can cause dermatitis in employees.
  • Poorer cooling: Oil conducts heat less effectively than the emulsion, which reduces the service life of the tools.
  • Smoke development: The foreign oil burns on the cutting edge.
Top cover SKU: 254268
Top cover
Siemens Function: Shopmill SKU: 254269
Siemens Function: Shopmill

The core concepts of ShopMill

1. Graphical programming (away from the "cryptic") Instead of long lists of commands such as G01 X100 Y50 F200, you work with cycles. The programme is displayed in a clear process list. Each work step (e.g. face milling, pocket milling, drilling) is visualised by a symbol.

2. Dialogue-guided input When you open a cycle (e.g. a circular pocket), an input mask opens. There you simply enter the parameters:

  • Depth and radius
  • Feed (how much the tool removes per pass)
  • Finishing allowance
  • Rotational speed and feed rate

Comparison: ShopMill vs. DIN/ISO (G-code) ShopMill: Fast, intuitive, reliable thanks to simulation, but less flexible for highly specialised functions or extremely complex free-form surfaces (CAM systems are still used for this).

DIN/ISO: "Hardcore" programming. Each movement is defined individually. Maximum control, but time-consuming and more prone to errors with manual input.

Important to know: In modern Siemens controls, you can often mix ShopMill cycles with DIN/ISO blocks. So you don't necessarily have to choose "either/or".

Chain-type chip conveyor SKU: 254270
Chain-type chip conveyor
Renishaw OMP40-2T Workpiece Scanning Probe SKU: 253288
Renishaw OMP40-2T Workpiece Scanning Probe

The ultra-compact OMP40-2 (40 mm diameter) touch-trigger probe with optical transmission provides a flexible probing solution. The OMP40 is suitable for small to medium machining centres.

  • Testing and setting up workpieces on machining centres
  • Proven kinematic design
  • Exceptional resistance to light interference with modulated transmission
  • 360° transmission envelope
  • 1.00 µm 2σ repeatability
Renishaw SET OMP40-2T measuring probe +OTS Toolsetter (SK 40) SKU: 254026
Renishaw SET OMP40-2T measuring probe +OTS Toolsetter (SK 40)

The ultra-compact OMP40-2 (40 mm diameter) touch-trigger probe with optical transmission provides a flexible probing solution. The OMP40 is suitable for small to medium machining centres. The OTS 3D touch-trigger tool setter with optical signal transmission can be used for on a wide range of tools on small to medium machining centres. It is compatible with Renishaw optical modulated receivers and can be used as part of a twin probe system. The robust and cable-free design allows freedom of table movement, ideal for twin pallet or rotary table machines.

  • Testing and setting up workpieces on machining centres (OMP)
  • Tool measurement and breakage detection on machining centres (OTS)
  • Proven kinematic design
  • Exceptional resistance to light interference with modulated transmission
  • 360° transmission envelope
  • Directionally adjustable optical infrared module (OTS)
  • Cable-free for unrestricted machine movement and easy installation
  • 1.00 µm 2σ repeatability
Renishaw OTS Toolsetter SKU: 254285
Renishaw OTS Toolsetter

The OTS 3D touch-trigger tool setter with optical signal transmission can be used for on a wide range of tools on small to medium machining centres. It is compatible with Renishaw optical modulated receivers and can be used as part of a twin probe system. The robust and cable-free design allows freedom of table movement, ideal for twin pallet or rotary table machines.

  • Tool measurement and breakage detection on machining centres
  • Proven kinematic design
  • Exceptional resistance to light interference with modulated transmission
  • Direction-adjustable infrared optical module
  • Cable-free for unrestricted machine movement and ease of installation
  • 1.00 µm 2σ repeatability

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X.mill 450 - Compact machining centre for high-performance 3-axis machining
X.mill 450
SKU : 181366
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