Plasma-Jet TrueCut K 2040 - First-class performance with a large machining and power spectrum for the use of Kjellberg cutting technology
Dual-drive bridge design with dynamic AC servo drives on all axes

Dual-drive bridge design with dynamic AC servo drives on all axes

Quick-coupling for cutter head

Quick-coupling for cutter head

Powerful Eckelmann CNC-Unit with 19” touchscreen by ELO

Powerful Eckelmann CNC-Unit with 19” touchscreen by ELO

High quality plasma source series from Kjellberg

High quality plasma source series from Kjellberg

Dust collector and filtration unit available as optional feature

Dust collector and filtration unit available as optional feature

Plasma-Jet TrueCut K 2040 - First-class performance with a large machining and power spectrum for the use of Kjellberg cutting technology
Dual-drive bridge design with dynamic AC servo drives on all axes
Quick-coupling for cutter head
Powerful Eckelmann CNC-Unit with 19” touchscreen by ELO
High quality plasma source series from Kjellberg
Dust collector and filtration unit available as optional feature

Plasma-Jet TrueCut K 2040

SKU : 144039

The machines of the Plasma-Jet TrueCut K series are highly specialized cutting systems for the production and one-off production of complex individual parts. Equipped with the latest technology from Eckelmann and Kjellberg and high-quality components from well-known manufacturers, this series is designed for high loads in multi-shift operation. With extensive optional equipment, this series is very versatile and offers tailor-made solutions for specific customer requirements, such as multiple torches, oxy-fuel cutting heads, miter cuts or pipe processing units.

  • Free-standing table construction for high accuracy
  • Powerful Eckelmann controller for full cutting control
  • High productivity, designed for multi-shift operation
  • Extensive option list for customized solutions
Working area
Cutting width 2000 mm
Cutting length 4000 mm
Table height 700 mm
Table load capacity 520 kg/m2
Rapid feed 18000 mm/min
Plasma source Kjellberg
Measures and weights
Weight 4100 kg

Construction

  • Stand-alone cutter table features rigid steel construction for high load capacity
  • Stand-alone table eliminates thermal and mechanical influences on the plasma cutter system
  • Table is prepared for dust collection system, being equipped with electro-pneumatically actuated suction flaps for an efficient fume extraction of the segment where the cutting process is momentary in action

Transmission and drives

  • Dynamic AC servo drives from Panasonic on all axes with maintenance-free, zero-backlash planetary gears
  • Low-wear and low-maintenance helical gears are designed for continuous operation
  • Linear guide ways from on all axes, designed for long life and smooth motion even at high speeds. The width of linear guides on X/Y axes is 20/30 mm
  • The structure of the machine and the selection of components are designed to enable multi-shift operation

Cutting head

  • Z axis with ball screw transmission and servo-driven automatic torch height control
  • Quick-coupling for cutter head allows quick head exchanges for reduced tooling time
  • Use the existing cutting parameters stored in the control to find the optimum cut
  • Optimum bed speed even for fine contours and tight radii
  • Available with 5-axis cutter head, tube cutter, and many more options

Control

  • CNC controller from Eckelmann
  • The Eckelmann IBE software is delviered as standard.

Please select the plasma source with the required power.

  • Smart Focus 130 – maximum cutting capacity 40 mm, plunge-cuts 25 mm, recommended range 1-32 mm
  • Smart Focus 170 – maximum cutting capacity 50mm, plunge-cuts 30mm, recommended range 1-35 mm
  • Smart Focus 200 – maximum cutting capacity 60 mm, plunge-cuts 30 mm, recommended range 1-40 mm
  • Smart Focus 300 – maximum cutting capacity 80 mm, plunge-cuts 40 mm, recommended range 1-60 mm
  • Smart Focus 400 – maximum cutting capacity 100 mm, plunge-cuts 50 mm, recommended range for stainless steel 1-70 mm
  • Q 1500 – maximum cutting capacity 60 mm, plunge-cuts 30 mm, recommended range 0,5–40 mm
  • Q 3000 – maximum cutting capacity 80mm, plunge-cuts 50mm, recommended range 0,5 – 60 mm

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

Table prepared for filter system (automatic closure control ) SKU:
Table prepared for filter system (automatic closure control )
Table prepared for filter system (automatic closure control ) SKU:
Panasonic Servomotors qand drivers
Panasonic Servomotors qand drivers SKU:
Automatic torch height control from Eckelmann
Automatic torch height control from Eckelmann SKU:
Cutting torch with magnetic coupling and crash sensor
Cutting torch with magnetic coupling and crash sensor SKU:
Eckelmann CNC-Unit
Eckelmann CNC-Unit SKU:

Eckelmann E°EXC 880 E°CUT ECO

  • These application optimized CNC controles have extremely short cycle times, making them ideal for highy dynamic applications
  • The HMI offers a clearly structured design with greater user comfort thanks to its simnplicity, yet providing intuitive access to all functions of the machine
19” touchscreen by ELO
19” touchscreen by ELO SKU:
A-Modul from Beckhoff
A-Modul from Beckhoff SKU:
Laser pointer
Laser pointer SKU:
Eckelmann IBE Software cncCUT Nest
Eckelmann IBE Software cncCUT Nest SKU:

Eckelmann CNC-Unit

Eckelmann E°EXC 880 E°CUT ECO

  • These application optimized CNC controles have extremely short cycle times, making them ideal for highy dynamic applications
  • The HMI offers a clearly structured design with greater user comfort thanks to its simnplicity, yet providing intuitive access to all functions of the machine
Upgrade from Q 1500 Plus to Q 3000 Plus Plasmasouce
Upgrade from Q 1500 Plus to Q 3000 Plus Plasmasouce SKU: 253916
Upgrade from Q 1500 Plus to Q 3000 Plus Plasmasouce
Additional tube support SKU: 253401
Additional tube support

Additional tube support - must indicate, if round or square tubes

1 meter extension for tube cutting SKU: 253402
1 meter extension for tube cutting
Manual bevel device for cutting head SKU: 253404
Manual bevel device for cutting head
Tanaka oxy-fuel cutter head SKU: 253592
Tanaka oxy-fuel cutter head
Square adaptor for square tube cutter unit on Plasma-Jet SKU: 253651
Square adaptor for square tube cutter unit on Plasma-Jet
Upgrade from Q 1500 to Q 1500 Plus Allgas Plasmasouce SKU: 253866
Upgrade from Q 1500 to Q 1500 Plus Allgas Plasmasouce
Upgrade from Q 3000 to Q 3000 Plus Allgas Plasmasouce SKU: 253867
Upgrade from Q 3000 to Q 3000 Plus Allgas Plasmasouce
Q 3000 Allgas Plasmasource SKU: 253883
Q 3000 Allgas Plasmasource

Plasma Cutting 4.0

The new future-oriented Q Series by Kjellberg brings precision plasma cutting to a new level while meeting the complex requirements of a digitalized production

  • Complete new development with more than 60 years of Kjellberg know-how
  • Inverter power source – digitally controlled, fully electronic process flow
  • Modular design – subsequent upgrading of system performance possible
  • Best cutting and marking quality – new Q-Mark and Q-Hole technologies
  • Optimized processes – proven Contour Cut, Contour Cut Speed and Silent Cut cutting technologies
  • Low cost per meter cut – improved cutting speed, longer lifetime of consumables
  • Visualisation of machine, process and consumption information
  • Preventive inspection and maintenance analysis
  • Interactive database, training and service updates

Q-Desk, the browser-based user interface developed by Kjellberg, provides real-time process data and information about all system components on common terminals regardless of location.

Q 1500 Allgas Plasmasource SKU: 253882
Q 1500 Allgas Plasmasource

Plasma Cutting 4.0

The new future-oriented Q Series by Kjellberg brings precision plasma cutting to a new level while meeting the complex requirements of a digitalized production

  • Complete new development with more than 60 years of Kjellberg know-how
  • Inverter power source – digitally controlled, fully electronic process flow
  • Modular design – subsequent upgrading of system performance possible
  • Best cutting and marking quality – new Q-Mark and Q-Hole technologies
  • Optimized processes – proven Contour Cut, Contour Cut Speed and Silent Cut cutting technologies
  • Low cost per meter cut – improved cutting speed, longer lifetime of consumables
  • Visualisation of machine, process and consumption information
  • Preventive inspection and maintenance analysis
  • Interactive database, training and service updates

Q-Desk, the browser-based user interface developed by Kjellberg, provides real-time process data and information about all system components on common terminals regardless of location.

Smart Focus 170 plasma source with automatic gas console SKU: 253881
Smart Focus 170 plasma source with automatic gas console

Power supply

  • Flexible CNC-controlled cutting of any electrically conducting materials with thicknesses up to 50 mm
  • Recommended cutting range is from 1 to 35 mm material thickness
  • Maximum piercing depth is 30 mm
  • Suitable for use under the most demanding conditions
  • Easy operation and maintenance
  • Cutting, scribe marking, notching and punching without replacement of wear parts
  • Uses the patented plasma cutting technologies Contour Cut and Contour Cut Speed
  • Secondary gas ignition prolongs consumable life and swirl gas technology is used for hole piercing to preserve nozzles
  • This plasma cutter is an ideal plasma cutting machine for metal construction and mechanical engineering, contract cutting operations, steel structures and construction, systems and container construction and much more.

Technologies

  • Contour Cut: For precise cutting of small contours, narrow lands, small radii and other geometries
  • Contour Cut Speed: Best cutting performance at highest cutting speeds, ideal for highes quality demands
  • Silent Cut: For cutting structural steel with reduced noise level

Plasma torch

  • PerCut 2000 machine torch with quick-changing head and interior contact for initial position sensor
  • Significantly less gas consumption than competitor models due to an effective liquid cooling system that includes the nozzle tip
  • The same consumables are used for cutting and scribe marking
  • Automatic PGV-300 gas console for the automatic control of gases based on material grade and material thickness using integrated databases
Smart Focus 300 Plasma source SKU: 253879
Smart Focus 300 Plasma source

Plasma Cutting

  • The Smart Focus series features a compact design and requires only few settings to achieve excellent cutting results - even under the most demanding conditions
  • Smart Focus systems also allow scribe marking, beveling and underwater plasma cutting – Made in Germany.

Advantages

  • Superior cut quality
  • High cutting speed
  • Tight perpendicularity tolerance
  • User-friendly and low maintenance
  • Less cost per cut

Contour Cut (CC) technology

  • All systems of the Smart Focus series feature the tried-and-tested Contour Cut technology for structural steel cutting.
  • Small contours, narrow lands and holes with a diameter/material thickness ratio of 1:1 can be cut with superior quality
  • Using Contour Cut Speed, contours can be cut up to 50% faster

Torch and gas control – smart redesign

  • The Smart Focus series now features redesigned gas consoles, which are available optionally as manual or fully automated versions.
  • These optimized gas controls ensure superior cutting results with maximum quality and repeatability.
  • The new PerCut 2000 and PerCut 4000 torches feature improved design and functionality allowing precision cuts and maximum cutting speeds.
  • Their unique coolant system ensures maximum life of Kjellberg consumables, reduced gas consumption, and less cost per cut.

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

Smart Focus 400 Plasma source SKU: 253880
Smart Focus 400 Plasma source

Plasma Cutting

  • The Smart Focus series features a compact design and requires only few settings to achieve excellent cutting results - even under the most demanding conditions
  • Smart Focus systems also allow scribe marking, beveling and underwater plasma cutting – Made in Germany.

Advantages

  • Superior cut quality
  • High cutting speed
  • Tight perpendicularity tolerance
  • User-friendly and low maintenance
  • Less cost per cut

Contour Cut (CC) technology

  • All systems of the Smart Focus series feature the tried-and-tested Contour Cut technology for structural steel cutting.
  • Small contours, narrow lands and holes with a diameter/material thickness ratio of 1:1 can be cut with superior quality
  • Using Contour Cut Speed, contours can be cut up to 50% faster

Torch and gas control – smart redesign

  • The Smart Focus series now features redesigned gas consoles, which are available optionally as manual or fully automated versions.
  • These optimized gas controls ensure superior cutting results with maximum quality and repeatability.
  • The new PerCut 2000 and PerCut 4000 torches feature improved design and functionality allowing precision cuts and maximum cutting speeds.
  • Their unique coolant system ensures maximum life of Kjellberg consumables, reduced gas consumption, and less cost per cut.

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

Smart Focus 130 plasma source SKU: 253877
Smart Focus 130 plasma source

Plasma Cutting

  • The Smart Focus series features a compact design and requires only few settings to achieve excellent cutting results - even under the most demanding conditions
  • Smart Focus systems also allow scribe marking, beveling and underwater plasma cutting – Made in Germany.

Advantages

  • Superior cut quality
  • High cutting speed
  • Tight perpendicularity tolerance
  • User-friendly and low maintenance
  • Less cost per cut

Contour Cut (CC) technology

  • All systems of the Smart Focus series feature the tried-and-tested Contour Cut technology for structural steel cutting.
  • Small contours, narrow lands and holes with a diameter/material thickness ratio of 1:1 can be cut with superior quality
  • Using Contour Cut Speed, contours can be cut up to 50% faster

Torch and gas control – smart redesign

  • The Smart Focus series now features redesigned gas consoles, which are available optionally as manual or fully automated versions.
  • These optimized gas controls ensure superior cutting results with maximum quality and repeatability.
  • The new PerCut 2000 and PerCut 4000 torches feature improved design and functionality allowing precision cuts and maximum cutting speeds.
  • Their unique coolant system ensures maximum life of Kjellberg consumables, reduced gas consumption, and less cost per cut.

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

Smart Focus 200 Plasma source SKU: 253878
Smart Focus 200 Plasma source

Plasma Cutting

  • The Smart Focus series features a compact design and requires only few settings to achieve excellent cutting results - even under the most demanding conditions
  • Smart Focus systems also allow scribe marking, beveling and underwater plasma cutting – Made in Germany.

Advantages

  • Superior cut quality
  • High cutting speed
  • Tight perpendicularity tolerance
  • User-friendly and low maintenance
  • Less cost per cut

Contour Cut (CC) technology

  • All systems of the Smart Focus series feature the tried-and-tested Contour Cut technology for structural steel cutting.
  • Small contours, narrow lands and holes with a diameter/material thickness ratio of 1:1 can be cut with superior quality
  • Using Contour Cut Speed, contours can be cut up to 50% faster

Torch and gas control – smart redesign

  • The Smart Focus series now features redesigned gas consoles, which are available optionally as manual or fully automated versions.
  • These optimized gas controls ensure superior cutting results with maximum quality and repeatability.
  • The new PerCut 2000 and PerCut 4000 torches feature improved design and functionality allowing precision cuts and maximum cutting speeds.
  • Their unique coolant system ensures maximum life of Kjellberg consumables, reduced gas consumption, and less cost per cut.

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

5-axis chamfering and tube cutting system, 3,000mm, for Kjellberg systems SKU: 253876
5-axis chamfering and tube cutting system, 3,000mm, for Kjellberg systems
5-axis chamfering for Kjellberg systems SKU: 253872
5-axis chamfering for Kjellberg systems
Plasma-Jet filter extraction system 6.000 m3/h SKU: 253398
Plasma-Jet filter extraction system 6.000 m3/h
Q 4500 all-gas plasma source SKU: 254157
Q 4500 all-gas plasma source
  • Cutting power up to 450 A
  • Plasma cutting up to 120 mm
  • Piercing depth 50 mm; can be increased when using ProPierce
  • High cutting speeds ensure increased efficiency and lower cost
  • Inverter power source with digitally controlled, fully electronic process flow
  • Kjellberg eService offers remote diagnostics, remote monitoring, remote updates
  • Contributes to climate protection by significantly reducing the carbon footprint
Upg. von Q 3000 to Q 4500 Plasmasource SKU: 254205
Upg. von Q 3000 to Q 4500 Plasmasource

For up to 6 m long machines

  • To meet future demands, the Q 1500 Plus and Q 3000 Plus cutting capacity can be increased via Upgrade Kits
  • Plug and Play inverter module can be added to increase the cutting power up to 450 A
  • This configuration enables the user to make exact plasma cuts up to 120 mm

Resources & Downloads

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Plasma-Jet TrueCut K 2040 - First-class performance with a large machining and power spectrum for the use of Kjellberg cutting technology
Plasma-Jet TrueCut K 2040
SKU : 144039
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